Transforming Vision into Castings
ETC Strength
Emirates Technology Castings (ETC) is a global steel foundry leader with a 74,000 sqm plant and an annual production capacity of 15,000 tons. Our facility includes 7,500 sqm for secure pattern storage and advanced technologies like robotic manipulators and LINAC X-ray for precise NDT inspections. Using SAP software, we ensure efficient operations and consistent quality. ETC produces a wide range of steel grades, including Carbon Steel, Stainless Steel, Duplex, Super Duplex, Inconel, and Monel.
Material And Capacity
We are renowned in the industry for manufacturing single pieces weighing between 20 kg and 15 MT. Our commitment to achieving optimal client satisfaction drives us to produce products that cater to diverse customer needs worldwide.
With over 32 years of experience, we take pride in delivering more than 15,000 tons of engineered-to-order castings annually. ETC specializes in casting a wide range of steel grades, including Carbon Steel, Low Alloy Steel, Stainless Steel, Duplex, Super Duplex, Inconel, and Monel.
Strategically located in a global logistics hub, we ensure short lead times while adhering to international standards and maintaining uncompromising quality.
Plant 1
20 kg to 800 kg net weight castings
Up to 1.8m x 1.4m x 1.2m
Auto-molding at 6-8 moulds/hour
Diverse material grades available
Alkaline phenolic chemical bonding
Chromite sand for enhanced performance
High precision machining capabilities
High volume output with quick deliveries
Industry approvals and accreditations
Third-party inspection coordination
Capable of handling exotic materials
Plant 2
800 kg to 15 ton net weight castings
Up to 3.3m x 2.7m x 2.4m
Auto-molding at 2 molds/hour
Diverse material grades available
Alkaline phenolic chemical bonding
Chromite sand for superior quality
High precision machining capabilities
Industry approvals and accreditations
Third-party inspection coordination
Capable of handling exotic materials
Engineering
We use 3D modeling to manufacture patterns with Creo software, ensuring dimensional accuracy. To produce defect-free castings, MAGMA analysis software is employed to pre-check hotspot areas, porosity, liquid fraction, and solidification time before manufacturing, ensuring the highest quality of castings.
Moulding Line - 1
• 20 KG to 800 KG net weight castings
• Mold size up to 1.8 m X 1.4 m X 1.2 m
• Diverse material grade capabilities
• Auto-molding: 6-8 molds/hour
• Alkaline phenolic chemical bonding process
for molding
Moulding Line - 2
• 800 KG to 15 ton net weight castings
• Mold size up to 3.3 m X 2.7 m X 2.4 m
• Diverse material grade capabilities
• Auto-molding: 2 molds/hour
• Alkaline phenolic chemical bonding
process for molding
Melting & Furnace Capacity
5 Inductotherm coreless induction furnaces powered by dual track 2250 & 350KW source
Furnace charging manipulator- takes operators away from the high radiant heat source.
AOD/ VD treated Billets for special grades.
Online Gas analysis during Melting.
10,000 Kg Furnace 5,000 Kg Furnace
2,000 Kg Furnace 750 Kg Furnace
500 Kg Furnace
Lab Testing
ETC features advanced metallurgical testing, including high-temperature tensile testing (up to 1,100°C), microstructure and gas content analysis, and mechanical property evaluation. Our lab specializes in testing for hydrogen-induced cracking, sulfide stress corrosion cracking, and sour gas applications. Equipped with gas analyzers for hydrogen, oxygen, and nitrogen, we ensure comprehensive testing to meet diverse industry standards.